Hydraulic Gantry 400 Ton Scrap Metal Shear Machine – Q91-400

描述

Product Overview

The Q91-400 is a light-duty 400 Ton scrap metal shear specifically designed for processing ferrous scrap in recycling yards, steel mills and metal processing plants. Built with a hydraulic gantry structure, this machine delivers continuous automatic shearing for high-volume scrap processing while minimizing labor requirements. Compared with traditional manual cutting methods, the Q91-400 provides higher productivity, lower operating costs and improved workplace safety.

This scrap metal shear is suitable for cutting HMS 1 & 2, light and medium scrap steel, steel plates, steel pipes, rebar, H-beams, light steel structures, angle steel and other ferrous materials into transportable sizes. It is an ideal solution for recycling companies seeking reliable, heavy-duty equipment with stable long-term performance.

Key Features

Massive Hydraulic Power System:

• Self-developed high-speed hydraulic system
• Fast cutting cycle in as little as 20-35 seconds
• Premium hydraulic cylinders and optimized valve blocks
• Stable pressure with reliable continuous operation
• Reduced maintenance and lower operating costs

Minimal Labor Requirement(One-Person Operation):

• Designed for efficient one-person operation, our 400 Ton scrap metal shear requires only one excavator operator to load and process scrap metal.
• No additional workers are needed during normal operation
• Significantly reducing labor costs while improving productivity and operational efficiency.

Premium Wear-Resistant Blades:

• Blades materials: H13 or M6V tool steel blades with 56–62 HRC hardness provide exceptional wear resistance for demanding scrap metal processing.
• Four-sided reversible cutting head allows each blade to be used four times,
• Approximately 5,000–10,000 tons. One complete blade set can process approximately 5,000–10,000 tons of scrap metal, reducing maintenance frequency, downtime and operating costs.

Customized Design:

• Input voltage customized for 380V, 400V, 415V, 230V with 50HZ or 60HZ.
• Power sources customized: eletric, generator or diesel engine.
• Motor Power: 2×22KW, 37KW, or 45KW
• Blade width: 1300mm or 1400mm
• Feeding tank length: 5m, 5.5m or 6m

Safe and Intelligent Operation:

• PLC Automation Control
• Emergency Stop：when excessive hydraulic pressure or abnormal conditions are detected, it will instantly shut down the machine.
• Remote Control：keep operators away from hazardous areas, Improve workplace safety

Technical Specifications

Item	Specification
Model	Q91-400 Scrap Metal Shear
Shearing Force	400 Ton
Blade Length	1,300 mm or 1,400 mm
Motor Power	45KW, 2×37KW, or 2×45KW
Cycle Time	20–35 seconds
Daily Capacity	35–55 tons/day
Feeding Tank Length	5m, 5.5m or 6m
Power Source	Electric, generator, or diesel
Blade Material	H13 or M6V tool steel, 56–62 HRC
Automation	PLC full-auto + remote control
Certification	CE / ISO 9001

Material Processing

Material	Processing Notes
HMS 1 & 2	Suitable for common ferrous scrap handled by recycling yards and scrap processors.
Rebar	Cuts construction rebar from demolition and steel recycling operations.
Steel Pipes	Suitable for single or bundled light steel pipes, depending on wall thickness and bundle size.
Steel Plates	Can cut light steel plates within the recommended thickness range(less than 50mm).
Angle Steel	Suitable for light/medium and medium structural profiles.
H-Beams / I-Beams	Suitable for light/medium-duty beams. Heavy sections may require higher-capacity models.
Car Bodies	Can process flattened or pre-treated vehicle bodies depending on material condition.
Mixed Light Scrap	Suitable for mixed ferrous scrap from scrap yards, workshops and fabrication plants.

 

How It Works of HUAXIN scrap metal shear?

• Step 1 – Material Loading
  
  Load scrap metal into the feeding chamber using an excavator or grapple.
• Step 2 – Automatic Feeding
  
  The feeding lid closes automatically. The hydraulic pushing cylinder advances the scrap material to the preset cutting position.
• Step 3 – Material Clamping
  
  Once the material reaches the preset distance (adjustable via the PLC control system), the hold-down cylinder firmly clamps the scrap to prevent movement during cutting.
• Step 4 – Hydraulic Shearing
  
  The shear blade moves downward to complete the cut. After cutting, the blade and hold-down cylinder return automatically while the pushing cylinder advances the material to the next preset position, starting the next cutting cycle.

Why Choose HUAXIN as your 400 ton scrap metal shear supplier?

• Experience: 30+ Years of Manufacturing Experience. Exported to 30+ Countries
• Production ability: Produces World’s Largest 1,600 Ton Multi-Blade Shear
• R&D ability: Self R&D high speed running system for scrap metal shear + Patented Hydraulic Feeding System for crusher
• Experienced Engineering Team： more than 20 professional after service engineers
• Korea Sales & Service Center: sales and after-sales service company in South Korea.
• Global After-Sales Support: 24/7 technical support, overseas installation, commissioning, operator training and spare parts supply.

FAQ about 400 ton scrap metal shear?